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Hammer mill or pin mill: what is the difference?

A hammer mill breaks material with swinging hammers and sizes it through a screen. A pin mill grinds between rows of pins and gives a finer, more even powder without a screen.

· 3 min read · Creston & Co

A hammer mill breaks material with hammers on a fast rotor and lets it out through a perforated screen. A pin mill grinds material between rows of pins on rotating and fixed discs, giving a finer and more even powder, usually without a screen.

Both are impact mills, and both are common in spice, grain and feed processing. They suit different products and fineness targets.

How a hammer mill works

A rotor carries hinged or fixed hammers that spin at high speed inside a chamber. Material strikes the hammers and the chamber liner and breaks into smaller pieces. It stays inside until it is small enough to pass through the screen.

The screen opening sets the fineness. Changing the screen changes the product, which makes the machine flexible. Hammer mills are robust and tolerate hard and fibrous material well. They are a good choice for coarse to medium powders.

The weak points are heat and wear. Fine screens hold material inside longer, which raises temperature. Hammers and screens wear and need regular replacement.

How a pin mill works

A pin mill has discs carrying concentric rows of pins. One disc rotates past a fixed one, or two discs rotate in opposite directions. Material enters at the centre and is thrown outward through the rows of pins, hitting them many times.

Tip speed and pin spacing set the fineness. The result is usually finer and has a narrower particle size spread than a hammer mill. Pin mills need steady feeding and good protection against tramp metal, which can damage pins. Very oily or sticky material can smear and build up between the pins.

Choosing between them

  • For coarse or medium powders and fibrous material, a hammer mill is often the simpler and more forgiving choice.
  • For fine, even powders where particle size matters, a pin mill or an air classifier mill usually performs better.
  • For heat-sensitive spices, ask how each design controls temperature, because both generate heat.
  • For frequent product changes, compare how quickly each machine opens and cleans.
  • For running costs, compare the price and life of wear parts, meaning hammers and screens against pins and discs.

Use both, and test

Many spice plants use both machines. A hammer mill does the first coarse grind, and a pin mill or classifier mill finishes the powder. The wider range of options is set out in spice grinding plants and pulverisers.

The only reliable way to choose is a trial with your own material. Send enough raw material for a proper run, not a handful. Ask for a sieve analysis of the output, the outlet temperature and the hourly rate at your target fineness. Ask too for the motor current during the run, which shows whether the machine is working near its limit. Build these checks into the acceptance test described in FAT and SAT.

Next step

We arrange grinding trials with your spice at shortlisted makers and check the results before you commit. To start, book a free sourcing review.

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